江苏京晖霆光伏科技有限公司
Jiangsu Jhtin Solar Technology Co.,Ltd.

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Tel:15950092860
Mail:sunxinquan@163.com
Product Detail

Semi-automatic solar laminator

 
Product Details
Parameters Table

Semi-automatic laminating machine (RDC-Y series)

I. Specifications

Model Laminated area (mm) Dimensions (mm)

Equipment weight (T) Annual production capacity (MW)

Calculated as "300 days / year, 24 hours / day"

RDC-Y-1 1500 × 850 1820 × 1480 × 1350 3.5 can press 1 120-140W module at a time

Annual production capacity is about 2MW

RDC-Y-2 1800 × 1100 2120 × 1730 × 1350 4.0 One 200-250W module can be pressed at one time

Can press 1 150-190W module at a time

Annual production capacity of 2.5-4.2MW

RDC-Y-3 2200 × 1100 2520 × 1730 × 1350 4.5 One 240-300W module can be pressed at one time

Annual production capacity 4-5MW

RDC-Y-4 2200 × 1750 2520 × 2380 × 1350

6.0 Can press 2 200-250W modules at one time

Can press 2 150-190W modules at one time

Annual production capacity of 5-8.5MW

RDC-Y-5 2200 × 1900 2520 × 2530 × 1350

6.5 Two 200-250W modules can be pressed at one time

Can press 2 150-190W modules at one time

Annual production capacity of 5-8.5MW

RDC-Y-6 2200 × 2200 2520 × 2830 × 1350

7.5 Two 240-300W modules can be pressed at one time

Can press 2 200-250W modules at one time

Can press 2 150-190W modules at one time

Annual production capacity is 5-10MW


Performance advantages:

1. The upper cover of the device adopts the pneumatic back-up switch cover method, which is controlled by touch screen, easy to operate, and the parameter setting is intuitive and flexible.

2. Adopting advanced oil temperature heating conduction system and advanced PID algorithm, rapid heating, flexible temperature control and good uniformity.

3. It adopts the upper and lower box structure with stable performance. The lamination cavity adopts special process welding and high vacuum leak-proof sealing technology. The lamination effect of the battery panel is good and the repair rate is low.

4. Cover design with anti-wrinkle function, easy to replace the rubber sheet, while using new heat-resistant rubber sheet, the product has stable process performance, high thermal stability, strong reliability, long service life; environmental protection and tasteless; physical properties meet GB / T5574- 2003 standard.

5.Adopt Yokogawa PLC host in Japan equipped with high-precision 14-bit A / D conversion module and special temperature control module, imported low-voltage electrical components, flexible system control and high reliability; compared with other similar products, it has overshoot suppression function. Extremely precise temperature control. ①. The host CPU supports a maximum of 2048 I / O expansions and a processing rate of 0.18us / step. ②. Reserve dual RS485 serial interfaces, which can realize networking between equipments, which is suitable for intensive management of enterprises. ③. The host has a 3CPU structure, that is, the main program, communication program, input and output scanning are independently controlled, which is the first in the industry. ④. The analog channel input adopts a period of 200ms / 4 channels, the output accuracy is ± 0.1% fs (full range), the input resolution is 0.1 ℃ and the module has advanced PID control program. Accurate, compared with similar products such as Mitsubishi, the advantages are very obvious. ⑤. The system ranks at the leading level of similar products in many aspects such as processing rate, expansion capacity, temperature control accuracy, and system structure.

6. Comprehensive system safety protection, using infrared electronic protective fence, to provide comprehensive safety protection when the equipment is in working condition, and has emergency stop button, emergency cover opening system and accurate alarm function; ①. Emergency stop button: when equipment operation appears In case of accident, press the emergency stop button to shut down to protect the safety of personnel, equipment and processing components.

② Emergency lid opening system: In order to protect the safety of the laminated components when the power is cut off in the factory, it can be operated manually. The pneumatic part is used to open the upper cover and take out the components to ensure that the laminated components are not damaged and the laminating operation can be completed again. .

③. Over-temperature alarm system When the equipment oil temperature exceeds the warning line, it automatically cuts off the heating power and alarms.

7. Adopts Keyence two-color digital pressure sensor, which can accurately control the lamination pressure and improve the lamination process for three times.

8. The unevenness of the heating plate does not exceed 0.1mm, and the heating deformation does not exceed 0.5mm.

9. Can be laminated or cured, and has strong compatibility with equipment production components; it can work continuously for 24 hours under high temperature, and is suitable for general industrial environment and laboratory environment.


Technical Parameters

Temperature control range: normal temperature to 200 ℃ Temperature control accuracy: ≤ ± 0.8 ℃

Non-uniformity of working surface temperature: ± 1.5 ℃ Heating method: oil heating

Compressed air flow: 420-800L / min Working pressure: 0.6MPa

Evacuation time: 5-7 minutes Ultimate vacuum: 20Pa

Vacuum pump speed 15L / S (RDC-Y-1, RDC-Y-2, RDC-Y-3), 30 L / S (RDC-Y-4, RDC-Y-5)

Controller Programmable Controller (Yokogawa, Japan)

Adapt to the environment Ambient temperature 0 ℃ -50 ℃, relative humidity <90%, altitude 2000m

Power supply voltage 380V / 3 phase / 4 wire

Working mode: hand, automatic

Protection system Emergency stop button, emergency cover opening system, over-temperature alarm system


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Jiangsu Jhtin Solar Technology Co.,Ltd.

Tel:15950092860

Mail:sunxinquan@163.com

Add:No. 99 Yudai West Road, Yushan Town, Kunshan City, Jiangsu (Unit 2 on the second floor, Building D1, Lebang Industrial Park)




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